Green Star Labs Manufacturing & Co-Packing Capabilities

Extensive capabilities and superior quality are here and ready to elevate your brand.

Nutraceutical Gummies

Green Star Labs is a leading supplier of vitamin and nutraceutical infused gummy supplier. GSL offers large capacity production of premium nutraceutical gummy products, with many stock formulations and a brilliant R&D team that can help you make your unique gummy product concept a reality faster and more efficiently that any other supplier in the industry.

Gummy Full-Scale Starchless Manufacturing

  • Pectin Based – Vegan, Sugar and Sugar-Free custom formulations
  • Standard 4.5g Squares and Custom Molds
  • Multiple production lines – 100,000 to 500,000 Pieces per Shift @ 4.5g
  • Examples: Lion’s Mane/Cordyceps Focus Gummies, Melatonin-less Sleep Gummies, CBD Relax and Revive Gummies, Apple Cider Vinegar Gut Health Gummies, Ashwagandha Adaptogen Gummies, Sugar-Free Creatine Gummy

Small-Scale Gummy R&D

  • Testing the Market, Developing Flavor Profiles, Troubleshooting and problem solving product challenges.
  • Examples: Developing SOP and Formulations for Creatine Gummies, Flavor Masking Caffeine and Cannabinoids

Gummy Co-Packing

  • 5 – 150ct Pouches Packaged in-line – Up to 14,000 pouches per shift @ 5ct .
  • 20 – 90ct Bottles Packaged in-line – Up to 8000 bottles per shift @ 30ct .
  • Examples: 5 and 20ct Snoop Pouches, 30ct Top Fungi Jars, 60ct Fndmntl ACV Jars, 120ct Novos Pouches.

Encapsulation & Tableting

Green Star Labs has established a reputation as one of the leading companies in the US for developing and manufacturing capsule supplements. With a monthly production capacity exceeding 200 million capsules, GSL specializes in two-piece hard shell encapsulation. We provide a wide variety of options, including delayed-release delivery systems and capsules with specialized characteristics.

In comparison to other dietary supplement delivery forms, tablets offer a wider range of options. Green Star Labs possesses the expertise, cutting-edge facilities, and solutions you need to quickly and efficiently turn your tablet supplement concept into reality, whether you’re new to the industry or looking to diversify your product line. If you are searching for a trustworthy and reputable contract tablet manufacturer, you have found the right place.

Capsule Full-Scale Starchless Manufacturing

  • Tooling for Size 1, 0, 00 shells (HPMC Standard)
  • Multiple Encapsulators – 60,000 to 1.1M per shift
  • Examples: NAD+ Precursor Supplements, Joint Health, Curcumin and Herbal Blends

Small-Scale Capsule R&D

  • Piloting and Running Trials for efficacy or product performance

Tablet Full-Scale Manufacturing

  •  Tooling for 10mm, 14mm, 16mm, 26mm Diameter Punches
  • 24 Station Press – up to 900,000 per shift
  • Examples: Probiotic Tablets, Chewable herbal remedies, Calcium and mineral blends

Solid Dosage Co-Packing

  • 10ct Blisters formed and sealed – then packaged in-line
  • 15 – 120ct Bottles Packaged in-line – up to 20,000 per shift

Liquid Supplements & Beverages

A leader in the liquid supplement and beverage industry, Green Star Labs produces a wide range of liquid supplements and beverages. Our state-of-the-art certified cGMP, certified NSF and FDA registered facility was built to exceed all quality and safety standards. We provide turnkey solutions for formulation, custom blending, graphic design, logistics, warehouse, and fulfillment. Our innovative facilities allow us to cater to companies of all sizes.

Ingestible Liquid Blending

  • Low-Volume Blending through 1800L+ Batches

Bulk Liquid Co-Packing

  • Packed into drums or pails upon request

RTD Shot Bottle Filling

  • 2oz Cosmo Round Bottles @ ~ 10,000 – 15,000 units per shift pending full shrink
  • Manufacturing Lines to Support Flexible Load Balance

RTD Beverage Bottle Filling

  • 8, 12, 16oz and Greater Bottles @ ~ 10,000 units per shift pending full shrink

Powder Blends

Whatever your project requires, Green Star Labs can help. Switching from an underperforming vendor, creating a unique powder supplement, or entrusting your project to an expert company, we’re here for you. We are a direct powder manufacturer with a proven track record of excellence. The cutting-edge labs and state-of-the-art manufacturing facilities in our facility serve as the foundation for turning your ideas into market-ready products. We cater to all scales of production, from start-ups to industry giants.

Free-Flowing Powder Blending

  • Low-Volume Blending through 350kg+ Batches
  • Handles Herbals/Botanicals as well as mixed particle sizes

Large Scale Bulk Powder Co-Packing

  • Packed from 10kg+ bags into boxes

Medium Scale Powder Filling

  • 100g+ – 1kg Pouches and Cannisters

Single-Serving Sachet Filling

  • Single Lane FFS machine auger fed powder blends
  • 10+/minute run speed @ 30g sachets

Skincare & Beauty

Green Star Labs has a deep catalog of premium plant-based skincare and beauty cosmetics and topical products that can be manufactured with your brand packaging. Additionally, or team includes expert skincare product formulators that can work with you from the beginning to develop your unique dream formulation from scratch.

Topical Cosmetic Blending

  • 50L batch size for High-Viscosity Products: Creams, Gels, Masks
  • 200L batch size for Low-Viscosity Products: Oils, Serums, Treatments

Bulk Cosmetic Co-Packing

  • Packed into drums or pails upon request

Lotion Tube Filling

  • Tooling available for 15ml (0.5oz) – 120ml (4oz) Lotion Tubes
  • Variable Material Specifications
  • Max Through-put 205 tubes/minute

Cosmetic Liquid Sachet Filling

  • Liquid Sachets > 10g minimum sizing
  • Max Through-put 20 sachets/minute

Cosmetic Bottle Co-Packing

  • Variable characteristics and packaging specs acceptable
  • Jars, Bottles, Airless Pumps, Plastic, Glass, Heat Induction Seal

Sports Supplements

With expertise in protein powders, hydration/electrolyte supplements, pre-workout supplements, recovery supplements, performance enhancement supplements, muscle repair supplements, and more, Green Star Labs is a leading contract manufacturer of active nutrition/sports nutrition products. Powders, specialty tablets, capsules, and several other delivery forms are available for these supplements.

Bath, Body & Personal Care

GSL’s  topical product capabilities extends to advanced and on trend formulations for a wide range of bath, body and personal care products, including hair care, bespoke creams and lotions, shaving products, balms and salves, beard oils and more.

Herbal Supplements

Green Star Labs excels at herbal supplement product development and manufacturing. We can use your existing formulations, or work with you to develop the exact products you are seeking to elevate your brand and stand out in a crowded marketplace. We don’t compromise on quality, and use only the best ingredients and world class manufacturing processes to deliver perfect products every time.

Functional Mushrooms

Functional mushrooms, nootropics and adaptogens are clearly among the fastest growing nutraceutical consumer product categories. Green Star Labs is leading with unique and exclusive extraction technology, novel product infusions and first of kind delivery systems.

Vitamins & Nutraceuticals

GSL has deep experience in advanced vitamin and nutraceutical product formulation and manufacturing. We will be adding some detail to the depth of all of our core competencies to our site soon, but in the meantime, get in touch with a quote request for your unique nutraceutical product project and you will find that Green Star Labs is the right choice to help you launch your new brand or scale your existing nutraceutical brand.

Superfoods

Yes, we do superfoods too. From  single ingredient packaged product to advanced formulation superfood infusions for gummies, capsules, beverages and more, Green Star Labs has the best of class ingredient suppliers, certifications and manufacturing capabilities to provide you with a competitive advantage in this dynamic product category.

Our focus is on cutting edge innovation.

Our manufacturing facility is a leader in the health and wellness sector, specializing in products that use high-quality functional mushrooms extracts, sports supplements, herbal supplements, and personal care products. With cutting-edge technology and a commitment to sustainability, we create innovative solutions that meet the evolving needs of modern consumers.

Our expertise in blending natural ingredients with advanced scientific formulations ensures that every product we produce supports optimal health, performance, and well-being. Whether it’s enhancing athletic performance, boosting immunity through herbal and mushroom-based supplements, or providing nourishing personal care products, we are dedicated to delivering excellence in every aspect of health and wellness.

By diversifying its product lines, investing in cutting-edge R&D, and developing innovative formulations, our company stays ahead of market trends. Green Star Labs is committed to the highest industry standards, gaining OTC registration to expand into regulated markets and furthering our in-house testing lab to ensure superior quality control and product safety. This strategic focus on innovation, compliance, and efficiency drives its continued growth and industry leadership.

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Advanced Hydration Mineral Mask Ingredients:

Deionized Water

Deionized (DI) water is water that has been treated to remove all ions – typically, that means all of the dissolved mineral salts. Distilled water has been boiled so that it evaporates and then re-condensed, leaving most impurities behind.

Kaolin Clay

Kaolin clay is used as skin detoxifying and cleansing agent. The clay contains high content of silica that helps in removing the dead skin and makes it to regenerate. This also purifies and detoxes the skin and makes it moist. In addition, it has unique minerals and phyto-nutrients present, which helps in eliminating toxin and oil from the skin. It is ideal for all skin types. Additives can work with kaolin to cater to the specific needs of certain skin types.

Glycerin

Glycerin is a naturally occurring alcohol compound and component of many lipids. It has many uses such as a skin moisturizer, fragrance ingredient, skin protector, and viscosity thinner. This is an ingredient that draws water into the outer layer of skin, acting as a moisturizing agent. It is clear in appearance, thick in viscosity, and odorless. The variety we use in our products is kosher and it is derived from vegetables. For some can be derived from animals. Most people are very tolerant of this moisturizer, without experiencing irritation. The effects of on skin are a healthier, more natural-looking appearance. It is a known ingredient for many products ranging from soap to medication.

Hydrogenated Ricinus Communis (Castor) Seed Oil

Castor oil helps to prevent wrinkles, improve skin texture and contains antioxidants that fight free radicals in your body. Castor oil has antibacterial properties that helps to fight acne and promotes overall skin health.appearance. It is a known ingredient for many products ranging from soap to medication.

Cetearyl Alcohol

Cetearyl alcohol is a white, waxy, solid material and is oil soluble. A mixture of fatty alcohols, Cetearyl alcohol forms an emulsion that stops the oil and water in a formula from separating. If emulsified incorrectly, a cream will sit on the surface of the skin and will not be effective. A mixture of fatty alcohols, consisting predominantly of cetyl and stearyl alcohols and classified as a fatty alcohol, Cetearyl Alcohol has long been used as part of our Emulsion System. It is used as an emulsion stabilizer, opacifying agent, and foam boosting surfactant, as well as an aqueous and nonaqueous viscosity-increasing agent. It imparts an emollient feel to the skin and can be used in water-in-oil emulsions, oil-in-water emulsions, and anhydrous formulations. It is commonly used in hair conditioners and other hair products.

Ceteareth-20

Cateareth-20 is an emollient, that is compatible with many oils and emulsifiers.

C14-C22 Alkane

C14-22 Alkane is a synthetic emulsifying skin care ingredient used to help mix oil and water-based ingredients within a formula to increase texture, feel and stability. Without emulsifiers, formulas wouldn’t appear homogenous and would separate over time.

Cannabidiol

Cannabidiol is CBD isolate. Extracted from hemp (aerial parts) isolated from all other plant components and refined to a purity of 99.8%+ pure cannabidiol.

Glyceryl Stearate

Glyceryl Stearate is an emollient that softens and moisturizes skin and hair. It is also known to be used as a thickening agent.

PEG-100 Stearate

PEG-100 stearate is a multitasking, common ingredient that can be used as an emulsifier/cleansing agent in cosmetic formulas.

Magnesium Aluminum Silicate

Magnesium aluminum silicate is a naturally occurring clay comprised of magnesium, aluminum, silica, and oxygen.

Stearic Acid

Stearic acid is a long-chain fatty acid. It occurs in a variety of natural sources, including shea butter and coconut oil.

Cetyl Alcohol

Cetyl alcohol is an emulsifier, foam booster, and is used control the thickness of a product. It is often used for lotions and creams.

Magnesium Aspartate

Magnesium aspartate is a hydrating amino acid derivative based on a salt from mineral magnesium.

Zinc Gluconate

Zinc gluconate is a pure molecule used in salt form so that it can be better assimilated by the skin. It helps reduce sebum production, visibly reduces shine, and promotes a balanced, matte complexion.

Copper Gluconate

Copper gluconate detoxifies and purifies skin, drawing excess oils from pores to minimise breakouts and control natural sebum levels.

Oryza Sativa (Rice) Bran Extract

Rice Bran Extract is rich in Vitamin B and Vitamin E, which help treat hyperpigmentation, acne, and aging. Rice Bran purifies the skin, smoothes the complexion and reduces the appearance of fine lines and pores. It brightens the complexion and also helps fade dark spots.

Rosmarinus officinalis (Rosemary) Leaf Extract

The anti-inflammatory properties of rosemary extract help to reduce swelling and puffiness of the skin. It also helps to heal burns and soothe the skin. This herb’s medicinal qualities makes it a powerful cure for chronic skin conditions including dermatitis, eczema and psoriasis.

Helianthus Annuus (Sunflower) Extract

The vitamin E in sunflower oil has antioxidants that help with premature aging and wrinkles, keeping your skin looking young and fresh. Sunflower oil also contains linoleic acid, which helps your skin retain moisture so it becomes less dry.

Tocopherols

Tocopherols are a class of naturally occurring chemical compounds related to Vitamin E, which have antioxidant properties and can be used as skin conditioning agents. They also form a barrier that prevents skin from losing moisture.

Tetrasodium EDTA

The main function of tetrasodium EDTA is to decrease reactivity of metal ions in a product, making it an essential ingredient for soap-making. This ingredient is used to make hard water, soft. It can also be used as a preservative in personal care products, preventing the growth of mold and bacteria. It is useful in formulating dry products where total water content needs to be kept to a minimum. Due to its crystallized form it contains less impurities than Versene 100 chelating agent.

Phenoxyethanol

Phenoxyethanol is a preservative that can be found naturally in green tea, but the commercial ingredient is synthetically produced in a laboratory creating what’s termed a “nature identical” chemical. Specifically, it’s created by treating phenol with ethylene oxide in an alkaline medium which all reacts to form a pH-balanced ingredient. It fights bacteria and fungi in personal care products.

Hexylene Glycol

Hexylene glycol is a small molecular weight surfactant. It is used as a skin moisturizer, and a viscosity decreasing agent. This ingredient is part of our paraben free preservative blend. Not only is it used to preservative a product, but it is used as a solvent and viscosity agent in many skin care products to thin out heavy compositions. Therefore creating a thinner more spreadable product. The FDA has approved Hexylene Glycol and the CIR found it an acceptable solvent in skin care products. So it is perfectly safe when used in small amounts in a personal care formula.

Caprylyl Glycol

Caprylyl Glycol functions as a hair conditioning agent and a skin-conditioning agent. And it has antimicrobial properties that can act as part of a preservative. When used as a preservative or part of a preservative, it makes for a great paraben alternative.

Ethylhexylglycerin

Ethylhexyglycerin is a skin conditioning ingredient and a preservative. It might sound scary, but it’s not.

 

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