Our focus is on cutting edge innovation.

Green Star Labs‘ manufacturing facility is a leader in the health and wellness sector, specializing in products that use high-quality functional mushrooms extracts, sports supplements, herbal supplements, and personal care products. With cutting-edge technology and a commitment to sustainability, we create innovative solutions that meet the evolving needs of modern consumers. Our expertise in blending natural ingredients with advanced scientific formulations ensures that every product we produce supports optimal health, performance, and well-being. Whether it’s enhancing athletic performance, boosting immunity through herbal and mushroom-based supplements, or providing nourishing personal care products, we are dedicated to delivering excellence in every aspect of health and wellness.

By diversifying its product lines, investing in cutting-edge R&D, and developing innovative formulations, our company stays ahead of market trends. Green Star Labs is committed to the highest industry standards, gaining OTC registration to expand into regulated markets and furthering our in-house testing lab to ensure superior quality control and product safety. This strategic focus on innovation, compliance, and efficiency drives its continued growth and industry leadership.

Nutraceutical Gummies

Green Star Labs is a leading supplier of vitamin and nutraceutical infused gummy supplier. GSL offers large capacity production of premium nutraceutical gummy products, with many stock formulations and a brilliant R&D team that can help you make your unique gummy product concept a reality faster and more efficiently that any other supplier in the industry.

Gummy Full-Scale Starchless Manufacturing

  • Pectin Based – Vegan, Sugar and Sugar-Free custom formulations
  • Standard 4.5g Squares and Custom Molds
  • Multiple production lines – 100,000 to 500,000 Pieces per Shift @ 4.5g
  • Examples: Lion’s Mane/Cordyceps Focus Gummies, Melatonin-less Sleep Gummies, CBD Relax and Revive Gummies, Apple Cider Vinegar Gut Health Gummies, Ashwagandha Adaptogen Gummies, Sugar-Free Creatine Gummy

Small-Scale Gummy R&D

  • Testing the Market, Developing Flavor Profiles, Troubleshooting and problem solving product challenges.
  • Examples: Developing SOP and Formulations for Creatine Gummies, Flavor Masking Caffeine and Cannabinoids

Gummy Co-Packing

  • 5 – 150ct Pouches Packaged in-line – Up to 14,000 pouches per shift @ 5ct .
  • 20 – 90ct Bottles Packaged in-line – Up to 8000 bottles per shift @ 30ct .
  • Examples: 5 and 20ct Snoop Pouches, 30ct Top Fungi Jars, 60ct Fndmntl ACV Jars, 120ct Novos Pouches.
Wholesale Medicinal Mushroom Complex

Tablets & Capsules

Green Star Labs has established a reputation as one of the leading companies in the US for developing and manufacturing capsule supplements. With a monthly production capacity exceeding 200 million capsules, GSL specializes in two-piece hard shell encapsulation. We provide a wide variety of options, including delayed-release delivery systems and capsules with specialized characteristics.

Capsule Full-Scale Starchless Manufacturing

  • Tooling for Size 1, 0, 00 shells (HPMC Standard)
  • Multiple Encapsulators – 60,000 to 1.1M per shift
  • Examples: NAD+ Precursor Supplements, Joint Health, Curcumin and Herbal Blends

Small-Scale Capsule R&D

  • Piloting and Running Trials for efficacy or product performance

Tablet Full-Scale Manufacturing

  •  Tooling for 10mm, 14mm, 16mm, 26mm Diameter Punches
  • 24 Station Press – up to 900,000 per shift
  • Examples: Probiotic Tablets, Chewable herbal remedies, Calcium and mineral blends

Solid Dosage Co-Packing

  • 10ct Blisters formed and sealed – then packaged in-line
  • 15 – 120ct Bottles Packaged in-line – up to 20,000 per shift

Liquid Supplements & Beverages

A leader in the liquid supplement and beverage industry, Green Star Labs produces a wide range of liquid supplements and beverages. Our state-of-the-art certified cGMP, certified NSF and FDA registered facility was built to exceed all quality and safety standards. We provide turnkey solutions for formulation, custom blending, graphic design, logistics, warehouse, and fulfillment. Our innovative facilities allow us to cater to companies of all sizes.

Ingestible Liquid Blending

  • Low-Volume Blending through 1800L+ Batches

Bulk Liquid Co-Packing

  • Packed into drums or pails upon request

RTD Shot Bottle Filling

  • 2oz Cosmo Round Bottles @ ~ 10,000 – 15,000 units per shift pending full shrink
  • Manufacturing Lines to Support Flexible Load Balance

RTD Beverage Bottle Filling

  • 8, 12, 16oz and Greater Bottles @ ~ 10,000 units per shift pending full shrink

Skincare & Beauty

Green Star Labs has a deep catalog of premium plant-based skincare and beauty cosmetics and topical products that can be manufactured with your brand packaging. Additionally, or team includes expert skincare product formulators that can work with you from the beginning to develop your unique dream formulation from scratch.

Topical Cosmetic Blending

  • 50L batch size for High-Viscosity Products: Creams, Gels, Masks
  • 200L batch size for Low-Viscosity Products: Oils, Serums, Treatments

Bulk Cosmetic Co-Packing

  • Packed into drums or pails upon request

Lotion Tube Filling

  • Tooling available for 15ml (0.5oz) – 120ml (4oz) Lotion Tubes
  • Variable Material Specifications
  • Max Through-put 205 tubes/minute

Cosmetic Liquid Sachet Filling

  • Liquid Sachets > 10g minimum sizing
  • Max Through-put 20 sachets/minute

Cosmetic Bottle Co-Packing

  • Variable characteristics and packaging specs acceptable
  • Jars, Bottles, Airless Pumps, Plastic, Glass, Heat Induction Seal

Powder Blends & Sports Supplements

Whatever your project requires, Green Star Labs can help. Switching from an underperforming vendor, creating a unique powder supplement, or entrusting your project to an expert company, we’re here for you. We are a direct powder manufacturer with a proven track record of excellence. The cutting-edge labs and state-of-the-art manufacturing facilities in our facility serve as the foundation for turning your ideas into market-ready products. We cater to all scales of production, from start-ups to industry giants.

Free-Flowing Powder Blending

  • Low-Volume Blending through 350kg+ Batches
  • Handles Herbals/Botanicals as well as mixed particle sizes

Large Scale Bulk Powder Co-Packing

  • Packed from 10kg+ bags into boxes

Medium Scale Powder Filling

  • 100g+ – 1kg Pouches and Cannisters

Single-Serving Sachet Filling

  • Single Lane FFS machine auger fed powder blends
  • 10+/minute run speed @ 30g sachets

We are your partner in success with best-in-class supplement, nutraceutical, nutrition and personal care product manufacturing.

Custom Supplement, Nutraceutical and OTC Drug Manufacturing

Our team will work with you to develop innovative, one-of-a-kind formulations that allow you to stand out in a crowded marketplace with truly unique value.

Hundreds of Stock Formulations Available

Green Star Labs can help you fast track your market launch with an enormous selection industry standard of trending products faster than any other supplier.

A True Turnkey Solution Supplier

GSL maintains a robust inventory of high quality ingredients and packaging components and employs a staff of industry expert formulators and packaging designers to help you launch your product or brand at a fraction of the cost you might encounter working with third party suppliers.

Get in touch today to learn more about how Covalent and Green Start Labs can help you elevate your brand with best-of-class nutraceutical manufacturing!